PERMA FILM

FLUID FILM

FLUID FILM

Stopt
Rost
sofort

FLUID FILM Liquid A

FLUID FILM Liquid A

Fluid Film | Automobile | Industry | Agriculture | Maritime shipping | Wind turbines

VISCOSITY: low (eg. like olive oil)
CREEPABILITY:
+ + + + +
DURATION:
min. 2 years (in closed cavities)
PROCESSING:
with conventional compressed air systems without heating the material or in the flood method

FLUID FILM Liquid A is a transparent, solvent-free and oily corrosion protection coating with a high lanolin content.
It corresponds to the United States Military Specification – MIL-C-16173

APPLICATIONS

FLUID FILM Liquid A was originally used for flooding ballast water tanks in need of repair on ships, floating docks, offshore units, etc., in which a compromise between effort and protection had to be found.

Thanks to the good experience in shipping, FLUID FILM Liquid A is also used for temporary corrosion protection during the storage and transport of goods. Its strong creeping properties and easy processing also predestine it as a corrosion inhibitor for cavities in motor vehicles or for refreshing old underbody coatings.

ADVANTAGES

In contrast to conventional products, FLUID FILM Liquid A is environmental friendlier and economical to use due to its solvent-free composition.

The basic substance lanolin is non-volatile like oil or kerosene and is not resinous. On the other hand, the effect of solvents usually wears off after 12-15 seconds, that of oil or kerosene ends after a few days, whereby these conventional agents then completely lose the protective effect.

Surface Preparation

In conventional processing using sprayers, brushes or rollers for corrosion protection measures, FLUID FILM Liquid A can be used on dry or damp, bare or rusty surfaces that need to be protected against salt water and any weather conditions.

EFFECT

  • solvent-free and physiologically harmless during application and as a protective film
  • requires minimal surface treatment
  • penetrates rust, displaces water and forms an extremely resistant corrosion protection
  • good adhesion to damp or dry surfaces
  • no evaporation, resinification or drying out of the protective film
  • is not washed off by rain or sea water, but can
  • be easily removed if necessary
  • can be applied by flooding or any other conventional processing method
  • Fast operational readiness of the tank after application

PACKAGING

  • 1 litre plastic bottle
  • 1 litre cartridge
  • 5 litre plastic canister
  • 20 litre pail
  • 208 litre drum

DATA SHEETS (PDF)

For a full screen view, click on the diagonal cross.
To download the PDF, click on the 3 dots on the left and then go to “Download”.

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FLUID FILM Liquid A
PERMA FILM

FLUID FILM

FLUID FILM

STOPTS
RUST
IMMEDIATELY

FLUID FILM AS-R

FLUID FILM AS-R

Fluid Film | Automobile | Home & Garden | Industry | Agriculture | Truck | Aerospace | Maritime shipping | Recreational boating | Wind turbines | Winter Service

VISCOSITY: low (e.g. like sirup)
CREEPABILITY+ + + +
DURRATION: ca. 4 years (in closed cavities)
PROCESSING: Spray can with additional Feinapplikator

FLUID FILM AS-R is a physiologically harmless, solvent-free and thixotropic single-layer corrosion protection coating with sliding and rust dissolving effect based on lanolin. It forms a clear and shiny protective film.

The 400 ml spray can contains FLUID FILM NAS with propane butane as propellant.

400 ml spray can as a universal product for commercial and private use for care, preservation, rust removal and as a lubricant.

FIELDS OF APPLICATION

FLUID FILM AS-R is very suitable for companies, workshops, garages and do-it-yourselfer for use as a preservative, maintenance, rust remover and lubricant.

On the car, it provides protection for folds, door edges, cavities, engine compartment as well as for all other corrosion-prone parts. Especially during decommissioning in winter, a thin film of FLUID FILM AS-R protects motorcycles, bicycles or boat parts against rust. Even on chains, joints, steel and metal surfaces, such as in machines and tools, FLUID FILM stops corrosion immediately or prevents it from developing in the first place. Manufacturing companies can also take advantage of this during transport and processing.

By combining corrosion inhibitors and lubricants, moving parts such as deflection rollers, chain transmissions or joints can be protected.

FLUID FILM AS-R is very effective for the maintenance of sports, leisure and household appliances or in the restoration sector, where special attention is paid to the original patina.

ADVANTAGES

In contrast to conventional products, FLUID FILM AS-R is more environmentally friendly and economical to use due to its solvent-free composition.

The basic substance lanolin is non-volatile like oil or kerosene and does not resinify. On the other hand, the effect of solvents usually subsides after 12-15 seconds, that of oil or kerosene ends after a few days, whereby then these conventional agents completely lose the protective effect.

Application

The use of the 400 ml spray can allow a uniform application to large areas with the normal spray attachment.

A 15 cm long spray tube is available on the can for precise use, even in difficult-to-reach places. For use in longer cavities, an approx. 60 cm long spray head extension with a 3-jet all-round nozzle can be supplied.

EFFECT

  • is extremely resistant to all weather influences, including snow and slush and the dissolving salts used in winter service.
  • extremely effective and reliable at the same time as a rust remover and water displacing corrosion inhibitor
  • excellent salt water resistance
  • fast creeping, yet well adhering
  • temperature stable
  • is not washed off or altered by rain and seawater
  • does not evaporate or resinifies, as is it usual by most of penetrating oil
  • plastifies and activates already existing bitumen protective layer on the underbody of vehicles

FLUID FILM AS-R spray cans comply with MIL-Spec C-23050 guidelines.

Packaging

  • FLUID FILM AS-R is available as a 400 ml spray can with extra spray tube
  • Packaging unit: 12 cans in carton
  • A 60 cm long spray head extension with 3-jet all-round nozzle is available as an accessory

TECHNICAL DATA SHEET (PDF)

For a full screen view, click on the diagonal cross.
To download the PDF, click on the 3 dots on the left and then go to “Download”.

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FLUID FILM in use at Mercedes

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FLUID FILM application example – Detlef Wulff Hodt

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FLUID FILM application example – Manfred Rusch “Goldie” VW Beatle Club

PERMA FILM

FLUID FILM

FLUID FILM

STOPTS
RUST
IMMEDIATELY

FLUID FILM NAS

FLUID FILM NAS

Fluid Film | Automobile | Industry | Agriculture | Truck| Maritime shipping | Wind turbines | Winter Service

VISCOSITY: low-medium (eg. like ketchup)
CREEPABILITY+ + +
DURATION: ca. 8 years (in closed cavities)
PROCESSING: with conventional compressed air systems to heat the material to about 25 ° C or with airless systems

FLUID FILM NAS is a physiologically harmless, solvent-free and thixotrophic single-layer corrosion protection coating with sliding and rust-dissolving effect based on lanolin. It forms a clear and shiny protective film.

APPLICATIONS

FLUID FILM NAS is mainly applied as rust protection of metal surfaces during internal interim storage, for preservation during sea and road transport and for cavity sealing of motor vehicles. It can also be used as a lubricant and creeping agent as well as in winter service.

In conventional processing by means of sprayers, brushes or rollers for corrosion protection measures on dry or damp, bare or rusty surfaces, which are to be protected against salt water and weather influences. For cavities on motor vehicles, FLUID FILM NAS can be used by means of a pressure cup gun with a cavity probe (0.2 or 0.4 mm) after heating to approx. 25°C.

THICKNESS

The effectiveness of a rust protection system depends, among other things, on its layer thickness. It has to be selected according to the given stress and the service life of the object.

We recommend double the layer thickness when protecting cavities with many corners, rebates and overlaps and the presence of an old coating or flash rust.

Surface Preparation

FLUID FILM NAS can be used as a rust remover and at the same time as a corrosion inhibitor. For economic reasons, it is recommended to remove loose dirt such as rust and old coating parts by washing them out. The surface may be moist, but must be cleaned of surface water.

EFFECT

  • solvent-free and physiologically harmless during application and as a protective film;
  • requires minimal surface treatment, penetrates rust, displaces water and forms a highly resistant protection against corrosion by salts
  • good adhesion to damp or dry surfaces
  • no evaporation, resinification or drying out of the protective film
  • can be easily removed if necessary
  • may come into contact with water immediately after application

Packaging

  • 1 litre plastic bottle
  • 1 litre cartridge
  • 5 litre plastic canister
  • 20 litre pail
  • 208 litre drum

BROCHuRE (PDF)

For a full screen view, click on the diagonal cross.
To download the PDF, click on the 3 dots on the left and then go to “Download”.

FLUID FILM NAS
FLUID FILM NAS
FLUID FILM NAS 5 Liter
PERMA FILM

FLUID FILM

FLUID FILM

STOPTS
RUST
IMMEDIATELY

FLUID FILM Liquid AR

FLUID FILM Liquid AR

Fluid Film | Automobile | Industry | Truck | Maritime shipping| Wind turbines| Winter Service

VISCOSITY: medium (eg. like honey)
CREEPABILITY+ +
DURATION: ca. 15 ears (in closed cavities)
PROCESSING: with conventional compressed air systems to heat the material to approximately 45 °C or with airless systems

FLUID FILM Liquid AR is a transparent, solvent-free, physiologically harmless soft single-layer corrosion protection coating based on lanolin.

APPLICATIONS

FLUID FILM Liquid AR is mainly used in ballast water tanks, void cells, coffer dams and similarly stressed areas where due to cost reasons a pure substrate treatment by sandblasting cannot be provided.

It is also particularly suitable as long-term rust protection for cavities or as corrosion protection of steel parts and other metal parts during transport, storage and processing in production.

Surface Preparation

With conventional processing using sprayers, brushes or rollers for corrosion protection measures, FLUID FILM Liquid AR can be used on dry or damp, bare or rusty surfaces that need to be protected against salt water and any weather conditions.

FLUID FILM Liquid AR can be used as a rust remover and at the same time as a corrosion inhibitor. For economic reasons, however, we recommend that loose dirt such as rust and old coating parts are removed by high-pressure washing. Before coating, the sludge from the bottom of the tank should also be removed. The surface may be moist, but must be free from surface water.

THICKNESS

The effectiveness of a protection system depends, among other things, on its layer thickness. It is to be selected according to the given stress and the service life of the object. We recommend a target layer thickness of over 500 μm for ballast water tanks, as a large part of the coating saturates the existing rust with the porous and rough nature of an old tank.

EFFECT

  • solvent-free and physiologically harmless during processing, greater safety in operation
  • economical to use and uncomplicated handling. In one operation step, between 200 – 800 μm can be applied (by airless spraying).
  • can be sprayed with standard airless devices (compressing over 22:1). Application is possible by means of brushes, rollers or compressed air spraying
  • simplified handling when spraying with lances, which in the majority of cases make the installation of a scaffold superfluous.
  • 1-component – product with excellent adhesion even on damp surfaces and old coatings.
  • penetrates excellently thick layers of rust – blasting work can be dispensed with.
  • If FLUID FILM Liquid AR has been used as a rust remover, regular repair work or renewal coatings can only be carried out immediately with FLUID FILM products after removal of all loose soiling.

Packaging

  • 1 litre plastic tin
  • 5 litre canister
  • 20 litre canister
  • 208 litre drum

BROCHURE (PDF)

For a full screen view, click on the diagonal cross.
To download the PDF, click on the 3 dots on the left and then go to “Download”.ann auf „Download“.

FLUID FILM Liquid AR Gebinde
FLUID FILM Liquid AR 5l Eimer
PERMA FILM

FLUID FILM

FLUID FILM

STOPTS
RUST
IMMEDIATELY

FLUID FILM GEL B

FLUID FILM Gel BN

Fluid Film | Automobile | Industry | Maritime shipping | Wind turbines

VISCOSITY: high (eg. fat milk)
CREEPABILITY+
DURATION: ca. 20 years (in closed cavities)
PROCESSING: Airless systems or brush / roller

FLUID FILM Gel B is a highly viscous, soft, physiologically harmless and solvent-free single-layer corrosion protection coating with very high lanolin content. FLUID FILM Gel B is available in transparent form as FLUID FILM Gel BN, or mixed with white color pigments as FLUID FILM Gel BW.

APPLICATIONS

FLUID FILM Gel B is mainly intended for ships, docks, offshore units, sheet piling and similar objects. In ballast water tanks, void cells, coffer dams and similarly stressed areas in which, for cost-related reasons, substrate preparation by means of sandblasting cannot be provided and long-lasting corrosion protection comparable to epoxy coatings is expected.

Further fields of application are the rust protection of accessible places on motor vehicles and the securing of screw connections. It has also proven itself as corrosion protection of steel parts and other metal parts during transport, storage and processing in manufacturing operations.

Application temperature

The application temperature is between -10 °C (263 K) and 40 °C (313 K). In order to easily achieve the required spray pressure at the nozzle at low temperatures, we recommend preheating the material to approx. 25°C (298 K) with industrial heaters or hot air blowers. It is not necessary to observe the dew point during processing as long as no condensation is detected.

EFFECT

  • solvent-free, therefore considerably less environmental impact during application, greater safety in operation
  • economical to use and uncomplicated in handling. In one step a layer thickness of up to 1,000 μm can be applied in a single operation (by airless spraying)
  • Cost-effective processing method when spraying with lances, which in the majority of cases make the installation of a scaffolding superfluous
  • 1-component product with excellent adhesion even on intact old paints
  • Renewal coatings can be applied immediately with FLUID FILM products after removal of any loose dirt
  • highest resistance to aqueous media
  • temperature stable from -45°C (248 K) to approx. 70°C (343 K)
  • in case of injuries of the coating, FLUID FILM Gel B shows a limited self-healing effect. After entering the tanks, no follow-up application is required

Packaging

  • 1 litre plastic tin
  • 20 litre bucket
  • 208 litre barrel

TECHNICAL DATA SHEET (PDF)

FLUID FILM Gel BN Gebinde

FLUID FILM GEL B

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FLUID FILM time lapse GEL BW

PERMA FILM

FLUID FILM

FLUID FILM

STOPTS
RUST
IMMEDIATELY

FLUID FILM WRN-EP

FLUID FILM WRN EP

Fluid Film | Maritime shipping

VISCOSITY: very high (eg. like Butter)
CREEPABILITY+
DURATION: ca. 30 years (in closed cavities)
PROCESSING: Wire rope lubricator or brush / roller / wool glove

FLUID FILM WRN-EP – Manufactured on a wool grease-based, solvent-free preservative provides high-quality corrosion protection that can withstand difficult climatic and mechanical conditions. It contains anti-aging agents, antioxidants, inhibitors, wetting agents and additives to increase lubricating compressive strength.

APPLICATIONS

FLUID FILM WRN-EP is a wire rope grease and is therefore preferably used in shipping (loading harness, RoRo systems, lifeboats), in crane systems (construction cranes, port facilities), cable cars, elevators, ski lifts but also in washing systems for railway wagons. In addition, thanks to its excellent lubricating properties, it can be used on open gearboxes, for cables, bolts and screw connections.

Due to the very high viscosity, this product can only be used to a limited extent as a top coat, but as a strong film-forming material, it is ideally suited as a top coat for sealing and enveloping the rope spandrels and individual wires. We recommend FLUID FILM Liquid A or WRL as a base coat.

Surface Preparation

In case of new wire ropes, the surface should be largely freed from the stranding agent before FLUID FILM WRN-EP is applied. The stranding agent need not be removed from the spandrels between the individual wires.

If well-adhering old coatings are to be retained on used ropes, they must be examined for their functionality; these include, in particular, the adhesion as well as the degree of underrusting and infiltration by water. Before applying the top coat, foreign layers (impurities) must be removed. Damaged areas must be mechanically derusted, at least to the standard purity grade St 1 according to SIS (loose rust), and applied with a base coat. Poorly adhering parts of old coatings should be removed by brushing or with the help of the MASTO wire rope lubrication device.

Apply with hard brushes, rags, sheep’s wool gloves or leather cones. For long-term protection, a target layer thickness of the top coat of at least 800 μm is required. However, the material can be applied up to 3 mm, whereby it still has a high mechanical strength and a high adhesion. The most effective way to inject it is with the MASTO wire rope lubrication device.

EFFECT

  • highly thixotropic corrosion protection gel based on lanolin
  • without solvents
  • base and top coat without drip effect up to + 96° C
  • can be used at temperatures from – 45°C to + 96°C, under extreme pressure conditions.
  • forms a grey, transparent, viscous coating
  • non-resinous
  • excellent lubricating properties

Packaging

  • 20 litre pail

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FLUID FILM in action for Mercedes

PERMA FILM

FLUID FILM

FLUID FILM

StoptS
RUst
Immediatly

FLUID FILM WRO-EP

Fluid Film WRO-EP

Fluid Film | Industry | Agriculture | Truck | Aerospace | Shipping | Recreational boating | Wind turbines | Winter service

VISCOSITY: very high (e.g. ike hard butter)
CREEP ABILITY+
PROTECTION PERIOD: approx. 30 Years (in closed cavities)
PROCESSING: Wire rope lubricator or brush / roller / wool glove
MILITARY APPROVAL: MIL-G-18458B (SH)

FLUID FILM WRO-EP – The solvent-free preservative produced on a wool grease basis offers high-quality corrosion protection for all conditions. It contains anti-aging agents, antioxidants, inhibitors, wetting agents and additives to increase lubricating compressive strength.

It is suitable as a permanently active corrosion protection for wire ropes and screw connections under extreme loads.

FLUID FILM WRO-EP can be used at temperatures from – 45°C up to + 96°C, under extreme pressure conditions. Due to the very high viscosity, this product can only be used to a limited extent as a top coat, but as a strong film-forming material, it is ideally suited as a top coat for sealing and enveloping the rope spandrels and individual wires.

Liquid A can be used for deep penetration.

Surface Preparation

In the case of new wire ropes, the surface should be largely freed from the stranding agent before FLUID FILM WRO-EP is applied. The stranding agent need not be removed from the spandrels between the individual wires.

If well-adhering old coatings are to be retained on used ropes, they must be examined for their functionality; these include, in particular, the adhesion as well as the degree of underrusting and infiltration by water. Before applying the top coat, foreign layers (impurities) must be removed. Damaged areas must be mechanically derusted, at least to the standard purity grade St 1 according to SIS (loose rust), and applied with a base coat. Poorly adhering parts of old coatings should be removed by brushing or with the help of the MASTO wire rope lubrication device.

Application

Apply with hard brushes, rags, sheep’s wool gloves or leather cones.

For long-term protection, a target layer thickness of the top coat of at least 800 μm is required. However, the material can be applied up to 3 mm, whereby it still has a high mechanical strength and a high adhesion. The most effective way is to inject FLUID FILM WRO-EP with the MASTO wire rope lubrication device.

Effect

  • Solvent-free, therefore less environmental impact during handling
  • Very high resistance and durability against saltwater and chemicals
  • Temperature-stable from -45°C up to 110°C
  • High mechanical strength, superior adhesiveness under extreme climatic conditions
  • Excellent wear protection respectively EP compounds
  • Economical in application and uncomplicated in handling. In one step a coating of up to 3.000 µm can be applied.
  • 1-component product with 98 % solids content

Packaging

  • cartridge 310 ml
  • 17.6 litre pail
  • 208 litre drum

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FLUID FILM in action at Mercedes

Korrosionsschutz in der Schifffahrt

PERMA FILM

PERMA FIILM

rust protection
and top coat
in one

PERMA FILM System

PERMA FILM

PERMA Film | AutomobileIndustry | Industry | Agriculture | Truck | Shipping | Recreationalcraft | Winterservice

VISKOSITY: low
Processing: brush, roller, pressure cup gun, airless spraying
Color: transparent (clear), black, aluminum, buff (ocher)

PERMA FILM is a 1-component surface-tolerant thick film paint. This calcium sulfonate compound dissolved in resin provides effective rust protection for all bare, rusted or old-coated ferrous metals.

FIELDS OF APPLICATION

Ballast water tanks, damp empty cells, offshore and industrial plants, machine parts, tools and equipment during sea transport and longer external storage, wheelhouses, underbody, winter service and equipment.

WORKING METHOD – PERMA FILM SYSTEM

Surface preparation: high-pressure washing and removal of loose components with the wire brush. The surfaces can be wet, but without water drops. Apply as Pre-Primer FLUID FILM Liquid A/NAS or AS-R by nebulization (layer thickness max. 10-15μm). PERMA FILM is ready for use and can then be processed directly with the pressure cup gun after the ACTION of the FLUID FILM. By combining it with FLUID FILM, the system remains flexible in itself, hardens on the surface and combines the positive properties such as the penetrability of FLUID FILM with those of a grip-resistant protective layer.

A prerequisite for reliable corrosion protection and good adhesion is a dry layer thickness of at least 150μm. This layer thickness is obtained after 2-3 applications when applied with a brush or roller, and after 1 application when spraying (wet layer thickness 250μm).

For the maintenance of ballast water tanks, we recommend preparing the surface according to the degree of cleaning ST2 or Wa2 by high-pressure washing and spraying FLUID FILM Liquid A as an active rust primer. PERMA FILM should then be applied in 2 layers. The first in a wet layer thickness of 150μm (dry layer thickness 100μm) and the second in a wet layer thickness of 250μm (dry layer thickness 150μm).

For further information, please refer to our technical data sheets.

PROPERTIES / EFFECT

  • Rust protection and top coating in one
  • resistant to splashing water and stone chipping
  • the platelet-shaped structure of the film-forming components forms a physical barrier, provides mechanical strength and prevents the penetration of water and oxygen to the base metal
  • can be repaired selectively in the event of mechanical injuries
  • saltwater resistant
  • Processing also possible at low temperatures (from + 5 °C)
  • dust-dry after 12 hours (ambient temperature 20-25 °C)

Container sizes

  • 1 ltr. tin
  • 3 ltr. bucket
  • 20 ltr. bucket

Download (PDF)

For a full screen view, click on the diagonal cross.
To download the PDF, click on the 3 dots on the left and then go to “Download”.

PERMA FILM DATA SHEET
Approval PERMA FILM
PERMA FILM A 3 ltr
FLUID FILM Unterbodenschutz
PERMA FILM AL Eimer
PERMA FILM 5 ltr